Name: Imported item 2
Brand: Gram Equipment

Extrusion line that keeps you ahead of trends

Today’s consumer has moved beyond flavor; they crave a sequence of evolving sensations - contrasting textures, crisp shells, and rich inclusions. The BT Extrusion Line is the definitive bridge to this immersive experience.

Through its modular flexibility and integrated Gram Equipment @ SMART Solutions, the BT line masters the architectural challenge of multisensory products. While traditional systems often compromise on structural integrity, our technology ensures that complex layers and delicate inclusions remain perfectly synchronized and intact - preserving the intended sensory profile even at massive scales.

This mastery of high-speed reliability delivers consistent quality while driving the resource savings that directly optimize your Total Cost of Ownership (TCO).

Key features

BT Line delivers consistent, high-quality ice cream production with a strong focus on precision, efficiency, and reliability. Our high-speed BT Line can produce ice cream sticks, ball cones, bars, cakes, sandwiches with capacity up to 43.200 pcs/hr and bite-sized products up to 90.000 pcs/hr. Producers benefit from stable output through optimized freezers and a refined dasher-beater design that keeps deviation low and ensures uniform texture. Integrated Gram Equipment @ SMART Solutions automate key adjustments, reduce waste, and help the line maintain stable performance under changing conditions.

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The line handles large inclusions, multi-flavor combinations, and creative shapes with gentle and accurate control. Servo-driven extrusion and controlled cutting protect product integrity, while temperature-zoned hygienic designs support smoother operation and easier cleaning. The hardening tunnel provides steady freezing, supported by the ProFlow Air System, which reduces energy use and keeps airflow and temperature stable for longer operation without defrosting. Dipping and after-hardening units ensure uniform coating, reliable temperature control, and fast recipe changes.

At the end of the line, GCS systems secure precise packing and fast changeovers, with built-in buffer capacity to protect your uptime. Unified controls, real-time insights, and intuitive HMI interfaces make the entire line easier to operate and manage. As a fully integrated solution, BT helps you enhance product quality, reduce operating costs, and bring new ice cream innovations to market faster.

Consistent Product Quality

Optimized freezers with a unique dasher-beater design ensure consistent uniform texture and low deviation (below 0.7%). Precise extrusion and Gram Equipment @ SMART Cutter keep product shapes accurate, automatically correcting product and stick placement to reduce defects, even when you work with large inclusions or complex designs.

Low Total Cost of Ownership

Up to 18% energy savings with ProFlow, combined with Gram Equipment @ SMART Solutions, which reduces waste, synchronizes equipment, and lowers rework and product loss. Durable, servo-driven, modular components also keep maintenance costs low and extend the lifetime of your equipment.

Operational Reliability

Stable tray handling and servo-driven movements keep the line running smoothly with fewer interruptions. GCS handles 80% of stops without waste, supported by 10% buffer capacity. Unified controls and real-time diagnostics help your team resolve issues quickly and maintain consistent output.

Product Innovation

Fast HMI-guided changeovers, modular extrusion heads, and flexible cutting systems make it easy to introduce new shapes and formats. The line handles multi-flavor builds, ripples, and large inclusions without major adjustments, while diverse coating options support creative differentiation, letting you develop new products quickly and respond faster to market trends.